This project is not as hard as it may look. The idea is to run your driving lights using the
high beams as a control. You can disable the lights, turn them on manually, or have the driving
lights follow the high beams. The automatic mode is a must for highway driving, because the
driving lights go on/off with high beams. Manual on is handy for off road or lighting a campsite
without the headlights having to be on for them to work.
If you use KC Day Lighters or some other high powered lights: See schematic below!
This diagram shows the wiring using a Bosch relay. These are found just about everywhere.
Don't use a Bosch relay to directly power the lights. Use it to operate a continuous duty solenoid
instead. Do NOT use a starter solenoid, because it will burn up in minutes if left on.
A pair of 150 Watt KC's will draw about 24 amps for the set. A bosch relay is rated 20/30 Amps,
but the contacts will weld closed due to the high startup surge of about 50+ amps. Use a 50 amp
breaker inline with the solenoid also.
With any lightbulb, the filament has a low resistance until it heats to white hot. As it heats up,
the resistance becomes higher, & the bulb draws less current. The watt rating is with a heated &
operating bulb at the rated voltage. This is also the reason most bulbs fail when first turned on.
The startup surge will actually create a high magnetic field & move the filament around as it
heats up. The current surge & sudden movement is what causes failure of the bulb. After hours of
use, the filament gets fatigued & prone to breakage.
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Lighting & Electrical Projects
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© 2000-2008 6066 GMC Trucks. Last Updated July 29, 2008.